Compared with traditional hoses, what are the significant improvements in pressure resistance of wear-resistant braided hoses?
Publish Time: 2024-12-25
The wear-resistant braided hose has a significant improvement in pressure resistance compared with traditional hoses, which is mainly reflected in the following aspects:
1. Reinforced skeleton material
The skeleton material of the wear-resistant braided hose is usually woven from high-strength fibers. These fiber materials (such as polyester, nylon, aramid, etc.) have excellent mechanical properties and can significantly improve the pressure resistance of the hose:
High-strength fiber: High-strength fiber has higher tensile strength and breaking strength, making the water belt less likely to break when subjected to high pressure.
Multi-layer braiding: wear-resistant braided hose usually adopts a multi-layer braided structure, which further enhances its overall pressure resistance and can withstand higher working pressure.
2. Optimized structural design
The wear-resistant braided hose has been optimized in structural design to improve its pressure resistance:
Reinforcement layer design: Water belts are usually equipped with reinforcement layers inside and outside. These reinforcement layers can effectively disperse and absorb external pressure and prevent the water belt from deforming or rupturing due to high pressure.
Spiral reinforcement: Some wear-resistant braided hose hoses have a spiral reinforcement structure based on the braided layer. This structure can further improve the hose's pressure resistance and blast resistance.
3. High quality rubber material
The inner and outer layers of wear-resistant braided hoses are usually made of high-quality rubber materials, which have good wear resistance and pressure resistance:
Wear-resistant rubber: The outer layer is made of wear-resistant rubber material, which can effectively resist external wear and impact and extend the service life of the water belt.
High-pressure resistant lining: The inner layer is made of high-pressure resistant rubber material, which can withstand higher internal pressure and ensure that the water hose works safely and reliably under high pressure.
4. Precise manufacturing process
The manufacturing process of wear-resistant braided hose also has an important impact on pressure resistance:
Precise weaving process: Through precise weaving process, the tightness and consistency of each braid layer are ensured, and the pressure resistance of the water belt is improved.
Hot vulcanization treatment: Hot vulcanization treatment is performed during the manufacturing process to better combine the rubber material with the braided layer and enhance the strength and pressure resistance of the overall structure.
5. Rigorous testing and certification
Wear-resistant braided hose usually undergoes rigorous testing and certification before leaving the factory to ensure that its pressure resistance performance meets standards:
Pressure test: During the manufacturing process and before leaving the factory, the hose is pressure tested to ensure that it will not rupture or leak under the rated working pressure.
6. Extend service life
Due to the improvement in pressure resistance of wear-resistant braided hose, its service life is also significantly extended:
Reduced risk of breakage: Higher pressure resistance reduces the risk of hose breakage under high pressure, extending its service life.
Adapt to complex working conditions: wear-resistant braided hose can adapt to more complex and harsh working environments (such as high pressure, high temperature, strong wear, etc.), further improving its durability.
Compared with traditional hoses, wear-resistant braided hoses have significantly improved pressure resistance and can better meet the needs of use under high-pressure conditions. They are widely used in fire protection, industry, agriculture and other fields.
